I was refered to this site by a glassblower I called and said that my questioned is more closely related to stained glass making, so here goes. My brother and I are planning on making a log cabin up in Northern CA and doing everything old fashioned (no modern tools or equipment) and thought it would look odd with modern day windows. He had what we thought to be a great idea, now we just need the technical advice to know if it's a viable idea. The plan was to recycle old glass from beer bottles, windows, etc. Make a heavy steel mold about 12"x12", pour in crushed glass and heat it so that the glass will melt and fuse into a single pane. so my questiones are:
1)is it possible to do?
2)will it be safe for a window or super fragile?
3)is there a better way?
4)anything else i need to be aware of?
The original poster seems to be gone now. Probably planning his cabin. Just incase he pops in, I have some experience here. In 1983 my cousin and I built a cabin on homestead land in Alaska a 5 mile hike off the highway and 20 miles from the nearest tiny town. We carried everything in on our backs. There was no road. So tools and food are all you wanted to carry in. And each trip you would carry a few of the heavy 12" spikes for securing the log rounds. It is a long story I won't be telling here. But one thought is, one of the biggest bragging rights we had was my cousin carried the 3 foot by 4 foot old window in on her back five miles.
The old timers either carried in windows or used oil cloth to let light in and smoke out. I guarenty the trapers did not have glass. The homesteaders would bring in a small window years after the cabin was lived in to make mama happy. But it was not a main thought. Dry roof and warmth was. I knew a trapper who had no window. He opened his door for light or lit his kerosene lamp, year round, no matter the temperature.
So Barstowrat, I am happy for you. Building a cabin from the land up is very rewarding!!!!!!! But the old timers carried nothing as heavy as bottles or windows until late in the project. The weight was saved for food when you had time to hike to town every few weeks.
Cut the trees early in the spring before the sap starts to run. They peal easier this way and you may not even need to use a draw knife. Let the logs lay a year to dry and twist, so they do not twist on the wall and colapse your cabin. Get a goat for milk and a dig a pit too keep your food cool. If you were truly a trapper or homesteader you would pick land with a creek on it.
Most cabins have many old tin cans and bins on sight. Not a lot of glass jars.
I learned these things growing up a great granddaughter of a California gold miner family still on their claim and then applied them to living in Alaska. Read Tom Walkers book on building log cabins.
Have fun!